Insulators are widely used in overhead transmission lines to provide mechanical support and electrical protection, as well as in distribution lines and substations. Silicone rubber is the most widely used polymeric insulation material for high voltage insulators.HAIVO brand composite insulator made of silicone rubber.Depending on voltage considerations, different kinds of insulators are used in power systems,we have Pin insulator,strain insulator,suspension insulator.post insulator,long rod insulator,horizontal post insulator,Railway insulator,shackle insulator,stay insulator.
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Our 11kV Composite Long Rod Insulator is a premium heavy-duty insulation solution purpose-built for high-voltage overhead power transmission systems, delivering exceptional mechanical tension bearing and reliable electrical insulation for grid trunk lines and large-span transmission projects. Produced by HAIVO, a professional manufacturer of high-voltage composite insulation products, this long rod insulator adopts high-grade silicone rubber housing, the industry-leading polymeric insulation material for ultra-high voltage applications worldwide.
Fully compliant with IEC 61109, ANSI, GB and other international standards, our composite long rod insulator for overhead transmission line supports rated voltage up to 500kV, catering to the stringent requirements of high-voltage and ultra-high voltage transmission projects for global power industry clients. We provide a complete portfolio of long rod composite insulators with diverse mechanical load ratings and structural designs to match different project specifications.
Main Technical Parameter | |||||||
Model | Specified Mechanical load(KN) | Spacing H (mm) | Arcing distance (>mm)) | Minimum Creepage distance | Lightning impulse Withstand voltage (>=KVp) | Wet power frequency withstand voltage (>=KVr.m.s.) | Factory model |
CS70XZ-100/465 | 70 | 360 | 215 | 480 | 100 | 50 | FXBW-15/70 |
CS120XZ-100/465 | 120 | 400 | 215 | 480 | 100 | 50 | FXBW-15/120 |
CS70XZ-120/450 | 70 | 413 | 275 | 544 | 120 | 60 | FXBW-17.5/70 |
CS120XZ-120/450 | 120 | 513 | 275 | 544 | 120 | 60 | FXBW-17.5/120 |
CS70XZ-125/480 | 70 | 461 | 320 | 550 | 125 | 70 | FXBW-24/70(20mm/ |
CS120XZ-125/480 | 120 | 490 | 320 | 550 | 125 | 70 | FXBW- |
CS70XZ-145/745 | 70 | 500 | 355 | 750 | 145 | 80 | FXBW-24/70(31mm/ |
CS120XZ-145/745 | 120 | 529 | 355 | 750 | 145 | 80 | FXBW- |
CS70XZ-185/900 | 70 | 541 | 400 | 900 | 185 | 95 | FXBW-36/70 |
CS120XZ-185/900 | 120 | 570 | 400 | 900 | 185 | 95 | FXBW-36/70 |
CS70XZ-230/1120 | 70 | 610 | 455 | 1250 | 230 | 105 | FXBW-36/70(31mm/ |
CS120XZ-230/1120 | 120 | 650 | 455 | 1250 | 230 | 105 | FXBW- |
CS70XZ-325/1815 | 70 | 860 | 710 | 2210 | 325 | 150 | FXBW-72.5/70 |
CS120XZ-325/1815 | 120 | 900 | 710 | 2210 | 325 | 150 | FXBW-72.5/120 |
CS70XZ-550/3150 | 70 | 1220 | 1055 | 3400 | 550 | 230 | FXBW-126/70 |
CS120XZ-550/3150 | 120 | 1255 | 1055 | 3400 | 550 | 230 | FXBW-126/120 |
CS120XZ-650/3625 | 120 | 1475 | 1270 | 4100 | 650 | 275 | FXBW-145/70 |
CS210XZ-650/3625 | 160 | 1654 | 1485 | 4495 | 650 | 250 | FXBW-145/160 |
CS120XZ-1050/6300 | 210 | 2550 | 2300 | 8500 | 1050 | 460 | FXBW-245/210 |
CS160XZ-1050/6300 | 160 | 2430 | 2200 | 7000 | 1050 | 400 | FXBW-252/160 |
CS120XZ-1425/9075 | 120 | 3180 | 2780 | 9880 | 1425 | 570 | FXBW-363/120 |
CS210XZ-1425/9075 | 210 | 3440 | 3000 | 10450 | 1425 | 570 | FXBW-363/210 |
CS120XZ-2250/13750 | 120 | 4450 | 4050 | 14100 | 2250 | 740 | FXBW-550/120 |
CS210XZ-2250/13750 | 210 | 4450 | 4050 | 13850 | 2250 | 740 | FXBW-550/210 |
The modified ECR fiberglass reinforced epoxy resin core rod features a tensile strength exceeding 1200Mpa, with superior resistance to creep, fatigue failure, stress corrosion and acid attack. Paired with advanced voice-operated displacement crimping technology, our suspension type composite long rod insulator delivers high mechanical strength with minimal dispersion, perfectly adapting to the tension requirements of large-span transmission lines.
The one-piece high-temperature vulcanized silicone rubber housing offers excellent hydrophobicity, hydrophobic migration and anti-aging properties, with strong resistance to ozone, UV radiation and severe weather. The internal radial multi-seal structure ensures long-term sealing reliability, effectively preventing internal insulation failure and reducing pollution flashover risks in heavily polluted areas.
Compared with traditional ceramic and glass insulators, our high voltage composite long rod insulator is significantly lighter in weight, greatly reducing transportation, hoisting and installation costs for large-scale transmission projects. The integrated structure provides outstanding anti-vibration and anti-seismic performance, ensuring stable operation in high-altitude and earthquake-prone areas.
Our 11kV Composite Long Rod Insulator is widely applied in 11kV-500kV overhead power transmission trunk lines, large-span and cross-river power transmission projects, wind power and photovoltaic grid-connected transmission systems, railway electrification and urban rail transit power supply networks, and high-altitude and heavily polluted area power transmission projects.
We provide tailored customization solutions to meet diverse project demands, including custom structural design, creepage distance adjustment, color options (red, gray, white), and compliance with specific regional and project standards. With large-scale automated production lines, we support stable bulk supply for national grid projects and international EPC contracts, with strict quality control and guaranteed delivery lead times, as well as OEM/ODM services for global power equipment partners.
HAIVO is a professional composite insulator manufacturer with deep industry expertise, serving global power grid operators, transmission line EPC contractors and power equipment distributors for years. We adopt fully automated production processes from raw material inspection to finished product testing, with a complete quality management system to ensure product consistency and reliability. Our professional technical team provides full-cycle support from pre-sales parameter matching to after-sales technical guidance, helping clients solve complex transmission line insulation challenges.
Our products fully meet IEC 61109, ANSI, GB and other mainstream international standards, and can be customized to comply with specific regional industry standards.
Our standard composite long rod insulators support rated voltage up to 500kV, with custom solutions available for higher voltage transmission projects.
Yes, we can optimize the structure, material formula and creepage distance of products to adapt to high altitude, heavy pollution, high humidity and other harsh environments.
Under normal operating conditions, our long rod composite insulators have a service life of more than 30 years, with excellent long-term anti-aging and weather resistance.
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